Lathe Turning Kitchen Island Legs

68

By archturn

Barley Twisted Island Legs

These are a set of Barley twisted kitchen Island legs that I made for a customer in Arizona. You do know what island legs are? These are the decorative (and sometimes structural) legs that support kitchen island overhangs (where the counter-top overhangs the cabinet island).

The island legs I most often make are 3 1/2" by 36 inches. These particular alder island legs are7" x 36". The twists on these island legs are called a barley twist. They are made in two steps.

Turning: After gluing up alder stock, the blanks are mounted on the lathe. A hydraulic copy lathe works much like the key maker we use to make duplicate keys at the hardware store. We bring an original house key to the hardware guy and he mounts the original onto the back of the key copy machine. And as he traces the original key a cutter is making a new key. The lathe is very similar in how it works. The tracer on the back of the machine is tracing an aluminum template and as the tracer is moving in and out the lathe cutter precisely follows the tracer. The turning blank is spinning and the cutter is making the new turning.

Milling:The second step is making the barley twist on the new turning profile. First the milling unit (which is like a large router) is mounted on the machine. The barley twisted cutter is mounted on the milling unit. My machine has an onboard computer for setting the pitch, lateral speed and the number of starts. I suspect this is similar to making screws. Same geometry. After milling the barley twist comes the sanding - yikes!

Alder barley twisted island legs

Other barley twisted legs

barley twisted table legs

The image above is of a set of table legs rather than island legs. These were used by a customer of mine to make a dinning table. They are turned from red oak and employ a square at the bottom for installing a "stretcher" between the legs. Stretchers were used originall y for support near the bottom of the table legs. Now they are more often used as a design element.

Comments

Router Maniac profile image

Router Maniac 4 years ago

Love the Barley twist, super cool.

jdnyc profile image

jdnyc 4 years ago

I found the examples! Interesting work! I have always wanted to use a lathe, after seeing Norm use one on The New Yankee Workshop..

archturn profile image

archturn Hub Author 4 years ago

Thanks jd

My lathe is a little different than a manual lathe because it is used for repetitive turning.

Router Maniac profile image

Router Maniac 4 years ago

I don't think a lot of people know that you can these kinds of items sell very very well on Ebay. I once followed a vendor that exclusively carried these items and always sold them for a good price...food for business thought.

archturn profile image

archturn Hub Author 4 years ago

I'll have to look into it. Thanks for your thoughts

Shannon Corbin 20 months ago

Hi There,

I'm making a kitchen island for my Dad for his birthday next month. The only thing I need now are the legs. I need 8 legs that are 4" and 34" tall. Do you make these and sell them, or are the pictures above just things you have made for yourself? They are really pretty so I thought I'd check and see. Thanks so much, Shannon

Paulette Hodge 10 months ago

Hi, I want to make a table with the type of legs you have pictured with the quote:

"barley twisted table legs

The image above is of a set of table legs rather than island legs. These were used by a customer of mine to make a dinning table. They are turned from red oak and employ a square at the bottom for installing a "stretcher" between the legs. Stretchers were used originall y for support near the bottom of the table legs. Now they are more often used as a design element."

I don't know much about lathes and routers, so I am hoping I can buy some barley twist legs. Do you sell these and if so, how much would they cost? Thank you!

phodge7@juno.com

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